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Industrial Microscopes
Applications

DSX1000 Applications

Perform Highly Accurate Thickness Measurements of the Internal Layer of a Multilayer Ceramic Condenser

Perform Highly Accurate Thickness Measurements of the Internal Layer of a Multilayer Ceramic Condenser

Multilayer ceramic condensers (MCLLs) have been attracting attention and it has found widespread use in applications ranging from mobile terminals to automobiles. Moreover, it is expected that large quantities of MCLLs will be incorporated into 5G devices. The DSX1000 it easy to measure thickness of the Internal layer of MCLLs with high resolution.

 
Electronics IC/Wafer

Using a Digital Microscope for Precise Burr Measurement on Injection-Molded Products

Using a Digital Microscope for Precise Burr Measurement on Injection-Molded Products

Olympus' DSX1000 digital microscope makes it easier to obtain optimal images that facilitate the quality control of burrs on injection-molded components. It comes equipped with various functions that enable you to acquire images at the desired magnification, observation method, and illumination angle, and an image-processing function.

 
Metal
Fabrication/Mold

Measuring the Thickness of Automotive Pipe Coatings Using a Digital Microscope

Measuring the Thickness of Automotive Pipe Coatings Using a Digital Microscope

In the quality control process, inspectors must assess coating thicknesses to make sure they meet specifications and check for thickness variations. DSX1000 provides pattern matching and shading correction algorithms that enable you to stitch images together. 

 
Automotive

Inspecting Burrs on Pistons Using a Digital Microscope

Inspecting Burrs on Pistons Using a Digital Microscope

If there are burrs in the piston’s grooves, it can lead to serious engine issues. DSX1000 offers "Observe small burrs with clear images at low magnification" , "Instantly switch to a higher magnification objective to analyze burrs" and " See the piston ring groove from different angles with a tilting frame" and provide efficient workflow. 

 
Automotive

Observing the Metal Flow in Forged Products Using a Digital Microscope

Observing the Metal Flow in Forged Products Using a Digital Microscope

There are many parts that are forged, such as gears, valves, and connecting rods used in automobiles. DSX1000 can observe the metal flow that affects toughness using the auto-stitching function.

 
Metal
Fabrication/Mold

Inspecting the Brazed Joints of Radiator Fins Using a Digital Microscope

Inspecting the Brazed Joints of Radiator Fins Using a Digital Microscope

Radiator are important role in engine cooling and it is essential to confirm the brazing of pipes and fins for quality control. DSX1000's multi-preview function makes it simple to view the sample using multiple observation methods to find the right one and makes inspections more efficient.

 
Automotive

Measuring a Connecting Rod’s Slit Width Using a Digital Microscope

Measuring a Connecting Rod’s Slit Width Using a Digital Microscope

Connecting rods are required to be strong enough to withstand tens of millions of revolutions per minute, and the slit width is strictly controlled. With the DSX1000, the slit width that could not be clearly observed with a conventional microscope can be observed with high accuracy.

 
Automotive

Inspecting the Surface of Brake Pads

Inspecting a Brake Pad’s Surface using a Digital Microscope

A brake pad's surface impacts its performance, including braking force, heat stability, noise, and heat generation. Digital microscopes are used to check that the compounds used to create the brake pad are mixed properly.

 
Automotive

Inspecting the Appearance of Bonding Wire

Inspecting Bonding Wires Using a Digital Microscope

Digital microscopes are effective tools for analyzing defects, such as wire breakage, wire pitch deviation, bonding peeling, and migration that can occur during the bonding process.

 
Electronics
IC/Wafer

Detecting Damage on a Drill Bit Edge Using a Digital Microscope

Detecting Damage on a Drill Bit Edge Using a Digital Microscope

Drill bits are widely used in industrial fields as a cutting tool. If the edge is damaged, inaccuracies may arise during hole positioning, or the drill may break. Conventional digital microscope is commonly used to perform drill inspection, but there are challenges.  The DSX1000 offers advantages of detecting damage on a drill bit edge.

 
Metal
Fabrication/Mold

Detecting Manufacturing Defects on Semiconductor Wafers Using a Digital Microscope

Detecting Manufacturing Defects on Semiconductor Wafers Using a Digital Microscope

Semiconductors are essential components in many electronic devices. Defects can be introduced into the circuit during manufacturing process, and visual inspection using a microscope is a preferred option to inspect defects. The DSX1000 simplifies semiconductor visual inspection.

 
Electronics
IC/Wafer

How a Digital Microscope’s Deep Focal Depth Enables the Complete Inspection of Connector Pins

How a Digital Microscope’s Deep Focal Depth Enables the Complete Inspection of Connector Pins

Manufacturers use strict quality control measures to minimize failures of electrical connector pins, and microscopes play an essential role. The DSX1000 microscope’s objective lenses offer the depth of focus and resolution required to focus an entire connector pin at the same time, greatly simplifying and speeding up the inspection process.

 
Electronics
IC/Wafer

Analyzing Fractured Metal Surfaces with a Digital Microscope

Analyzing Fractured Metal Surfaces with a Digital Microscope

Fractography has become increasingly important as infrastructure continues to age and quality control issues cause problems. Optical or digital microscopes are essential fractography tools that are used to capture high-quality images for analysis. See details of advantages which DSX1000 can offer to analyze factured metal surfaces.

 
Metal
Fabrication/Mold

Inspecting the Appearance of Bonding Wire

Measuring the Volume of Integrated Circuit Chipping After the Dicing Process Using a Digital Microscope

During the dicing process of integrated circuit (IC) manufacturing, amount of allowable roughness of wafer surface is carefully controlled. Amount of roughness is checked with a digital microscope, but the physical properties of IC chips can be challenging. The DSX1000 objective lenses offer high resolution at low magnification to reduce shading and flare, enabling inspectors to more easily see chipping during low-magnification observations. 

 
Electronics
IC/Wafer

Acquiring Clear Images and Accurate Dimension Measurements of a Laminated Ceramic Capacitor Using a Digital Microscope

Inspecting Glass Fiber Peeling in a Printed Wiring Board’s Glass Epoxy Substrate—Clear Images Are Essential for Quality Control

Inspection of resin peeling defects is critical as these defects can cause a completed PWB to have lower insulation and heat resistance, making them more susceptible to failure. PWBs are challenging to inspect with a microscope. The DSX1000 digital microscope has advanced telecentric optics and high-resolution objectives that offer an excellent depth of focus, which enable you to observe an etched PWB to investigate the cause of a defect.

 
Electronics
IC/Wafer

Measuring the Circuit Shape of a Printed Wiring Board Using a Digital Microscope

Acquiring Clear Images and Accurate Dimension Measurements of a Laminated Ceramic Capacitor Using a Digital Microscope

Manufacturers measure the laminated ceramic capacitors’ dimensions and visually inspect them to look for cracks in the ceramic.  Microscopes or digital microscopes is used to supplement the automated inspection system, but poses challenges.  The DSX1000 offers multiple advantages to inspect capacitors.

 
Electronics
IC/Wafer

Measuring the Circuit Shape of a Printed Wiring Board Using a Digital Microscope

Measuring the Circuit Shape of a Printed Wiring Board Using a Digital Microscope

During the manufacturing process of PWBs, a microscopic inspection is necessary to analyze circuit shape precisely. There are multiple advantages of measuring circuit shape with the DSX1000.

 
Electronics
IC/Wafer

Automotive Transportation

Automotive
 

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Electronics IC/Wafer

Electronics
IC/Wafer

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Metals Fabricated Metals/Mold

Metal Fabrication/Mold

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Chemical/Materials Glass & Ceramic

Chemical/Materials, Glass, and Ceramics

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Others

Other
 

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