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Thickness and Flaw Inspection Solutions

Specifications

PipeWIZARD iX System

System Specifications
Size Full scanner with handles 577 mm × 578 mm × 210 mm (22.7 in. × 22.7 in. × 8.3 in.)
Acquisition unit 243 mm × 188 mm × 100 mm (9.6 in. × 7.4 in. × 3.9 in.)
Weight Full scanner with handles 18 kg (40 lb)
Acquisition unit 4.8 kg (10.6 lb)
Pipe Diameter Range From 168 mm (6.625 in.) to 1524 mm (60 in.)
Maximum Scanning Speed 100 mm/s (3.9 in./s)
Environment Storage temperature −30°C to 60°C (−22°F to 140°F)
Operating Temperature −30°C to 50°C (−22°F to 122°F)
Max relative humidity 90% noncondensing
Pollution degree (level) 4
Altitude Up to 2000 m (6561 ft)
IP rating IP65
Installation category III
Ethernet Connectivity Ethernet interface 1000BASE-T (bandwidth of 1000 Mbps)
Cable length 30 m max. (100 ft)
Cable type Category 5e or higher, shielded
Transfer rate on Ethernet cable 940 Mbps max.
Connector Female RJ-45, shielded
DC Power Requirements Voltage 24 VDC ±5%
Max. power consumption 360 W
System Warm-up time None
Probe Connectors 2 phased array (IPEX) and 10 conventional UT (LEMO)
Positioning System External GPS (optional)
Temperature Sensor Thermocouple for wedge temperature monitoring
Techniques Zone discrimination, PA, TOFD, UT
TFM, PWI, PCI (hardware ready, software features in dev.)
Pulser Specifications
Parameter PA UT
Number of Focal Laws 1024 N/A

Pulse Output (into a 50 Ω) ±10%

5, 10 , 20, 40, 60, 80, 90 volts peak-to-peak (Vpp) for a bipolar pulse

Pulse Output (in High Impedance) ±10% 7.8, 15.6, 31, 62, 93, 124, 140 Vpp for a bipolar pulse
Number of Pulsers 64:256PR with parallel firing 10
Number of Elements 256 N/A
UT Channels N/A P/E: up to 10 and P/C: up to 5
Pulse Width/Step (Precision of 5 ns or ±10%) 30 ns to 1000 ns (steps of 5 ns)
Fall Time 15 ns for a 40 Vpp bipolar pulse
Pulse Shape Bipolar, positive, and negative square pulse
Output Impedance 25 Ω 39 Ω
Receiver Specifications
Parameter PA UT
Gain Range/Increment 0 dB to 80 dB (44 dB analog + 36 dB digital)
Gain Resolution 0.1 dB
Maximum Input Signal P/E & P/C: 1.15 Vpp P/E & P/C: 1.04 Vpp
Input Impedance P/E: 59Ω ±10%; P/C: 69Ω ±10% P/E & P/C: 132 Ω ±10%
Gain Precision between Channels (at 20 dB) 0.5 dB 0.1 dB
Crosstalk Isolation between Channels >46 dB at 5 MHz >67 dB at 5 MHz
System Bandwidth (−3 dB) ±10%

0.68 MHz to 22.3 MHz

Data Specifications
Elementary A/D Converter PA: 14 bits, 120 MSPS; UT: 14 bits, 120 MSPS
Digitizing Frequency 100 MHz
Amplitude Resolution 8 bits / 16 bits
A-Scan Height Up to 800%
Global Data Throughput Up to 90 MB/s
Maximum Pulse Repetition Frequency (PRF) 25 kHz
Maximum Number of A-Scan Samples 16380
Acquisition Depth 163.8 µs without compression
Compression 1 to 2000
Averaging 1, 2, 4, 8, 16, 32, 64
Rectifier RF/FW/HW+/HW−
Digital Filtering Low-pass: 2, 4, 7.45 MHz
Band-pass: 2 (1–3.5), 4 (2–6.5), 5 (2.5–8), 8 (4–12), 10 (5–16), 12 (6–18) MHz
High-pass: 4, 6, 8, 10 MHz
Certifications
EMC EN IEC 61326-1:2021, EN 61000-3-2:2014, EN 61000-3-3:2013
USA: FCC 47 CFR Part 15, Subpart B – Verification
Canada : ICES-001 Issue 5 July 2020
GPS ETSI EN 301 489-19 V2.2.1 (2022-09)
Phased Array ISO-18563-1 (2015)
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