Overview
72DL PLUS™ Ultrasonic Thickness GaugeHigh-Speed, High-Frequency, High-Precision Measurements | |
| The Olympus 72DL PLUS™ ultrasonic thickness gauge delivers precision thickness measurements at high speed in a portable, easy-to-use device. With fast scanning, advanced algorithms, and our lowest-ever minimum thickness capability, you can confidently measure the thickness of very thin layers in the most challenging applications. 72DL PLUS thickness gauges are available in Standard Frequency and High-Frequency models. The High-Frequency model can measure ultra-thin materials, including multilayer paint, plastics, metals, and coatings, and the Multilayer Measurement Software can simultaneously display the thickness of up to six independent layers. All 72DL PLUS models have the features to perform fast, accurate thickness measurements:
|
|---|
72DL PLUS Features at a Glance
- Rugged: designed for IP65
- Large, clear screen: 177.8 mm (7 in.) high-resolution touch screen WVGA display
- Versatile layouts: A-Scan, B-Scan, A/B-Scan, Trend, and Zoom measurement layouts provide an accurate picture of thickness changes
- Customizable: Standard Frequency model and High frequency model with Multilayer Measurement software to simultaneously measure thickness of up to 6 layers
- Guided Inspection: Interactive part map with thickness measurement locations (TMLs) show a quick view of the inspection status and quality
- Long battery life: up to 8 continuous hours
- Efficient data management: internal data logging and PC Interface Application speed up data collection and review
- Connected: supports wireless LAN
- Cloud enabled: wireless connection to the Olympus Scientific Cloud™ (OSC) and compatible OSC apps
- Easy application setup: create custom applications to reduce device setup time for routine inspections
Intuitive User Interface with an Easy-to-View, Large Screen
- Wide viewing angle for outstanding visibility in most ambient conditions
- 177.8 mm (7 in.), full color touch screen provides access to the setup and measurement layouts
- Guided configuration makes it easy to change the settings based on your needs
An Ultrasonic Thickness Gauge Built for Industrial Environments
- Designed for IP65 to protect against dust and moisture
- Drop tested (MIL-STD-810G) to protect against falls and reduce the need for costly repairs
- Takes reliable measurements in a wide operating temperature range of –10°C to 50°C (14°F to 122°F)
- Portable for the production floor, weighing 2.1 kg (4.6 lb)
- Easy to control from the touch screen, key controls, and adjustment knob
- Can be used indoors and outdoors, on a work surface, or using a four-point chest harness or shoulder strap
Measure the Thickness of Up to Six Layers for Multilayer Coatings, Paint, Plastics, and Other Materials
The Multilayer Measurement Software offers multilayer thickness measurements of up to six layers. Measurement settings for each layer—including material, velocity, target thickness ranges, and alarm thresholds—are easily accessible through the configuration workflow and touch-screen controls.
Workflow
Streamlined Thickness Data Collection and Processing
All 72DL PLUS™ models have built-in datalogging with up to 2 GB of data storage, along with convenient onboard file management features.
- On-screen alphanumeric keypad for file naming and editing report headers to organize your work
- File Manager menu makes it simple to review and edit application files, review and delete inspection data files, and see the inspection completion percentage; once a file is identified, it can be conveniently recalled
- Connect a foot switch for hands-free activation of the save/send data function
Easy Application Setup for Routine Thickness Measurements
For routine applications on simple or complex parts, store and recall settings in the My Applications menu to simplify the device setup process. This reduces manual selection and setting adjustments before each inspection, enabling efficiency and confidence in the measurement quality.
The My Applications menu makes it easy to create custom applications right from the gauge:
- Predefined configurations for single layer, multilayer, barrier, and reduction rate
- Menu guides you through each process step, from choosing the configuration for an inspection to setting up the transducer, material, alarms and alarm conditions, measurement mode, and the part map
- Applications are easy to recall—just turn on the gauge and the instrument shows the My Applications menu as the startup screen
For added flexibility, the PC Interface Application can also be used to create applications and send the files to different gauges on the production floor or across facilities.
Track and Visualize Thickness Changes with Versatile Measurement Layouts
All 72DL PLUS models include five measurement layouts, so thickness changes on a test material can be accurately tracked and visualized.
A-Scan
B-Scan
A/B-Scan
Trend
Zoom
Modern Data Management to Maximize Productivity
The PC Interface Application offers modern data creation, management, sharing, and analysis tools.
- Data trend dashboards and analysis tools speed up data review
- Build customized part maps with clear inspection point guidance
- Create applications with the part map, material, transducer, and alarm setups
- Review and approve inspection data files and reports
- Easily transfer inspection data files and application files to and from the gauge and across multiple sites
- Generate inspection reports for individual components or entire production lines using customized templates
- Supports a variety of data transfer methods, including USB, RS-232, Bluetooth®, and wireless LAN
Connected and Cloud Capable
With wireless LAN and USB connectivity, the 72DL PLUS thickness gauge integrates into the Olympus Scientific Cloud™ (OSC) where you can:
- Create user accounts and manage user roles
- Register devices
- Retrieve calibration certificates
- Monitor device health information
- Update firmware
Applications
Fast Precision Thickness Gauging for Many Applications
The 72DL PLUS™ instrument can be used as a paint thickness gauge, coating thickness gauge, or material thickness gauge. No matter the application, the gauge delivers reliable, lab-quality measurements at high speed to maximize productivity and throughput on the production floor.
Automotive
Paint thickness gauge for cars and other vehicles
- Accurate automotive paint thickness measurements
- Measure up to 6 paint layers
- Simultaneously display all paint layer measurements at once
Aerospace
- Fast measurements for turbine blade manufacturing
- Turbine blade inspection and repair
- Aircraft window inspection
- Aerospace paint and coatings
- Single and multilayer coating material thickness on composite aircraft
- Measure coatings on composite aircraft radomes
- Aluminum composite panel measurement
General Manufacturing
- Measure thin-walled and small-diameter tubing
- Plastic and metal tubing
- Medical tubing and catheter wall thickness
- Coating thickness gauge for manufacturing
- Single and multilayer coating material thickness measurements
- Waterproof and antireflective coatings
- Dry film thickness
- Thick and thin film thickness measurements
- Plastic thickness gauge for manufacturing
- Multilayer plastic thickness measurement of bottles, trays, and tanks
- Multilayer plastic food containers
- Material thickness gauge for manufacturing
- Multilayer material measurements
- Silicon wafer thickness
- Metal sheet and plate thickness
- Gold foil thickness
- Adhesive tape thickness
- Polypropylene packaging thickness
Choose Your Gauge
Choose the Thickness Gauge Model That Best Suits Your Needs
Choose from Standard Frequency and High-Frequency models with Multilayer Measurement software, depending on the application.
Standard Frequency model: offers reliable thickness measurements at high speed (2 kHz measurement speeds and a 60 Hz display update for A-scan) using single element transducers with a frequency range of 0.2 to 30 MHz
High-Frequency model: includes all the features of the Standard Frequency model, as well as up to 125 MHz transducer frequency support for measurement of ultra-thin materials
Multilayer Measurement Software: simultaneously displays up to six multilayer measurements
| Supported Feature or Mode |
72DL PLUS
Standard Frequency |
72DL PLUS
High Frequency |
| 177.8 mm (7 in.) Touch Screen WVGA Display | X | X |
| 60 Hz Display Update for A-Scan | X | X |
| Measurement Rate up to 2 kHz | X | X |
| Calibration, Gain, and Blank Controls on Frozen Waveforms | X | X |
| Connect to the Olympus Scientific Cloud™ | X | X |
| Multilayer Measurement Software | X | X |
| 0.2 to 30 MHz Frequency Range | X | — |
| Up to 125 MHz Frequency Range for Ultra-Thin Materials | — | X |
Choose Your Transducers
The 72DL PLUS thickness gauge is compatible with Olympus single element ultrasonic transducers with frequencies up to 125 MHz:
- 0.2–30 MHz range for the Standard Frequency model can measure materials at high speed for fast results
- 20–125 MHz range for the High-Frequency model can measure ultra-thin materials
Optional Accessories
| Cables | Part Numbers |
| 19-pin B-scan cable, 4.5 m (15 ft.) | CBL-ENC-19P4-15 |
| 19-pin footswitch cable, 2 m (6 ft.) | CBL-FSW-19P3-2M |
| 19-pin unterminated cable, 4.5 m (15 ft.) | CBL-IO-19PX-15 |
| Micro HDMI to HDMI cable, 2 m (6 ft.) | CBL-HDMI-AD-6 |
| 19-pin to RS-232 cable 2 m, (6 ft.) | 10-030997-00 |
Specifications
72DL PLUS™ Specifications
| Standard Frequency | High Frequency | |
|
Overall Dimensions
(W × H × D) | 238.76 × 172.72 × 86.36 mm (9.4 × 6.8 × 3.4 in.) | |
| Weight | 2.08 kg (4.6 lb) | |
| Power Supply | AC/DC adapter 24 V, or lithium-ion battery 73 Wh | |
| Battery Life | 8 hrs | |
| Battery Storage Temperature | -20°C to 40°C (-4°F to 104°F) | |
| Operating Temperature | -10°C to 50°C (14°F to 122°F) | |
| Display | 177.8 mm (7 in.) WVGA (800 × 480) PCAP touch, refresh rate 60 Hz | |
| Resolution | LOW: 0.1 mm (0.01 in.) | LOW: 25 μm (1 mil=0.001 in.) |
| STD: 0.01 mm (0.001 in.) | STD: 2.5 μm (0.1 mil=.0.0001 in.) | |
| HI: 0.001 mm (0.0001 in.) | HI: 0.25 μm (0.01 mil=0.00001 in.) | |
| Thickness Range (dependent on probe frequency, probe type, and material) | Steel 0.20 mm to 635 mm (0.008–25 in.) | Plastic 0.0127 mm to 25.4 mm (0.0005 in - 1 in) |
| Multilayer Measurements | Up to 6 layers | |
| Measurement Rates | 1–3 layers 2 kHz max | 1–3 layers 1 kHz max |
| 4–6 layers 1 kHz max | 4–6 layers 500 Hz max | |
| Calibration | Single- or two-point automatic calibration; zero offset and/or velocity manual adjustment; single-point calibration from frozen waveform | |
| Display Layouts | A-Scan, B-Scan, A/B-Scan, Trend, Zoom, Template, and A-Scan/Template | |
| Capacity | 2 GB; ~400,000 thickness readings, 20,000 waveforms | |
| Frequency Range | 0.2–30 MHz (-3 dB) | 20–125 MHz (-3 dB) |
| Gain | Automatic or Manual (max 100 dB) | Automatic or Manual (max 80 dB) |
| IP Rating | Designed and tested for IP65: protected against dust and water jets from all directions | |
| Explosive Atmosphere | MIL-STD-810F, Method 511.4, Procedure I | |
| Shock Tested | MIL-STD-810F, Method 516.5, Procedure I, 6 cycles each axis, 15 g, 11 ms half sine | |
| Vibration Tested | MIL-STD-810F, Method 514.5, Procedure I, Annex C, Figure 6, general exposure: 1 hour each axis | |
