OmniScan MX2 Software Compatibility

Please note that files generated with previous software versions are supported by the latest releases.

OmniScan MX2 Mainframe Specifications

Phased Array Module Specifications (Applies to OMNI-M2 modules)

* Aperture and number of elements vary with each model. Current shipping models feature 16:64, 16:128, 32:128 configurations.

Olympus is proud to introduce the latest 4.2 OmniScan software. This new release includes many enhancements and new functionalities for the weld and corrosion markets.

In the effort for continuous improvement, the software interface was simplified and the response time optimized in order to provide the best experience possible for customers.

New features include:

• Export C-Scan
• New End-View with group merge
• Interleave
• Analysis attenuation gain
• Scrolling layouts for easy interpretation
• Improved accessibility with more interactive menus
• Optimised main menus and wizards

For applications requiring a multi-probe configuration, the multi-group layouts were improved so that the scanner configuration is reflected in the software interface. The position of the different scans is determined by their distance to the center of the weld, providing an easy-to-understand and appealing layout.

The OmniScan Family

	Design NDT SetupBuilder NDT SetupBuilder design software is an integral part of the Olympus line of automated and semiautomated ultrasonic testing products. NDT supervisors can use NDT SetupBuilder software to simulate the inspection strategy in order to determine the appropriate number of beams and angles. This configuration can be imported into the OmniScan, thereby reducing configuration time and manipulation errors.
Your needs… …Olympus Solutions Over the last few years Olympus has devoted considerable effort to innovating and deploying a wide range of complete market solutions aimed at meeting customers’ needs.		Acquisition OmniScan The OmniScan flaw detectors provide powerful inspection capabilities for manual and automated applications. They can be used with a full range of probes, scanners, and accessories, making Olympus the provider of choice for petrochemical, aerospace, and other industrial markets.
	Analysis and Reporting OmniPC OmniPC software is the most efficient and affordable option for PC-based OmniScan data analysis, and features the same analysis and reporting tools provided in the OmniScan onboard software. TomoView TomoView 2.10 features advanced data processing, analysis and reporting tools that will allow you to get more out of your inspection data. TomoView high-end features include: Volumetric merging for multigroup data visualization. C-Scan merging for combined data representation. Signal-to-noise (SNR) analysis and optimization tools. Advanced offline data generation tools.

• Design with NDT SetupBuilder

• Acquire with OmniScan MX2

• Analyze with OmniPC

Design with NDT SetupBuilder

NDT SetupBuilder is a new PC-based software allowing to create inspection setup and visualize beam simulations.

This software presents multiple features for easy, fast, and comprehensive inspection strategy elaboration that can directly be imported in the OmniScan MX2.

• Wedge and probe selection can be carried out within the Olympus part database
• Instantaneously simulate beams trajectory in the material
• Visualize and adjust the part, probe, weld, and beams in different views, such as: side, end, top, or 3D
• Represent most commonly inspected materials and parts such as plates, and circumferential or axial welded pipes
• Copy and flip existing groups for quick multiple probe configurations

Setup with OmniScan MX2

The most efficient way to create a setup is to perform the simulation in NDT SetupBuilder, and imported directly, via SD card or USB key, to the OmniScan. Then, only a few basic operations are required in the instrument, such as setting the gate and range, before acquisition can begin. It is also very easy to create a setup right in the OmniScan, thanks to the following features:

• Automatic probe recognition.
• Intuitive wizards to guide the user through every step of the setup creation using the interactive help menu.
• Weld Overlay and RayTracing simulation.
• Group copy option for fast multiple-group configuration.

Acquire with OmniScan MX2

Thanks to NDT SetupBuilder and OmniPC campanion software, the OmniScan MX2 can be dedicated exclusively to calibration and acquisition tasks or, if preferred, can perform all the steps of an inspection, right on its large, user-friendly touch screen.

Calibration

To achieve a code-compliant inspection, the Calibration Wizard ensures that every focal law in every group is the direct equivalent of a single-channel conventional flaw detector. The user is guided step-by-step through the required calibrations like: Velocity, Wedge Delay, Sensitivity, TCG, DAC, AWS, and encoder calibrations. Now, TOFD PCS calibration and lateral wave straightening can be performed automatically.

Acquisition

The OmniScan MX2 enables easy configuration of inspection parameters for either manual, one-line, or raster encoded scans. The acquisition is displayed in real time through different views and offers the ability to store data on a hot-swappable SD card or USB 2.0 device.

• Intelligent layouts for configuring up to 8 groups.
• Full-screen mode for better visualization of defects.
• Synchronisation and measurements can be processed using different gate combinations.

Data Analysis with OmniPC

OmniPC is a new software program that benefits form the same user interface and analysis and reporting features as the OmniScan with the added flexibility to be run on a personal computer.

With OmniPC, the OmniScan unit can now be used strictly for scanning while analysis is performed simultaneously on a personal computer. This software can also be used in conjunction with extra large screens for increased visibility, and with keyboard shortcuts for faster operations.

Data Analysis with OmniScan MX2

• Data, reference, and measurement cursors for defect sizing.
• Extensive readings database and predefined lists for trigonometry, flaw statistics on axes, volumetric position information, code-based acceptance criteria, corrosion mapping statistics, etc.
• Views are linked for interactive analysis and are automatically updated when performing off-line gate repositioning.
• Optimized preconfigured layouts for quick and simple length, depth, and height sizing of flaws.

Reporting

The OmniScan MX2 and OmniPC can both be used to generate reports with an indication table listing up to eight readings, such as amplitude, position, and size of the defects. The report can also be customized with additional readings and comments specific to each indication, and can be saved as an HTML document. RayTracing tools allow the indication positions to be represented on the weld profile. High-resolution images can be inserted along with all relevant inspection parameters.

UT2 TOFD Module and MXU Software

The new OmniScan MX2 UT2 module from Olympus represents a powerful, yet affordable solution for TOFD inspection. Several hardware and software improvements make weld inspection using the TOFD technique faster and easier. Leadingclass signal-to-noise ratio provides optimum data quality for TOFD inspection.

Improvements

• TOFD Wizard
• PCS calibration
• Crisper B-scan
• Multi-TOFD layouts
• Lateral Wave straightening
• Higher PRF on TOFD groups
• Higher voltage (up to 340 V) eliminates the need for preamplifiers

These improvements offer a faster and simpler setup, improved acquisition display, and more accurate defect sizing which improves overall productivity.

Multi-TOFD Layouts

The new Multi-TOFD layout can display more than one group at a time. This allows easy positioning and sizing of flaw indications by visual correlation between groups.

Lateral Wave Straightening

The use of the Lateral Wave straightening tool offers a more coherent display for easier interpretation. Lateral Wave straightening also enables more precise depth evaluation and flaw sizing.

Raw TOFD data

TOFD data after Lateral Wave straightening

The above mentioned software improvements are also incorporated into the OmniPC software allowing users to analyze data on a PC, while the OmniScan can be redeployed for other data acquisition jobs.

Dedicated Scanners and Accessories

HST-Lite TOFD Scanner

The new HST-Lite scanner is the perfect choice for cost effective, one-channel TOFD inspections when signal quality is important. The combination of magnetic wheels and spring-loaded probe holders offer the stability required to perform high quality, one-line inspections. The scanner can be operated using only one hand, and will attach to ferromagnetic surfaces even when in an upsidedown position.

Stainless Steel TOFD Wedges

The HST-Lite, when bought as a kit, comes standard with the new stainless steel TOFD wedges. These wedges are considered a significant upgrade from the common Rexolite wedges, and a better option for most applications. They offer several advantages, including: Better wear resistance without the hassle of carbide wear pin adjustments Better coupling as carbide wear pins can lift the wedge from the surface Shorter approach (by 3 mm) for better coverage of the top of the weld More rugged for longer life

The new stainless steel wedges (on the left) have a shorter approach by 3 mm for better coverage.

These wedges are compatible with the Olympus high-performance line of TOFD transducers.

TOFD Inspection of Small Pipes

Designed specifically for use with the wellestablished COBRA scanner, an additional line of TOFD wedges is available for low profile inspections. These wedges can be fitted with 3 mm element diameter ST1 probes to inspect pipes of 1 in. up to 4.5 in. These wedges are available in various longitudinal refracted angles and can be ordered for specific diameters, or from a kit covering the complete diameter range.

The COBRA small-diameter pipe scanner can perform TOFD inspections with the appropriate wedges, cables, and transducers.

Click here for ordering information and specifications.